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Quality Gaging Tips
Publisher: Hanser Gardner
ISBN: 9781569903919
Author: George Schuetz; Jim McCusker
Dispatch Time: 2 - 3 Days
ISBN: 9781569903919
Author: George Schuetz; Jim McCusker
Dispatch Time: 2 - 3 Days
Our Price: £49.95
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Quality Gaging Tips contains 144 instructive articles, arranged by topic, which originally appeared in a regular column (of the same name) in Modern Machine Shop magazine. Each of the articles presents valuable insights gained from years of experience and knowledge, and each is designed to assist the reader to 1) better understand the principles of gaging, and 2) improve their personal techniques. Both the science and the “art” of dimensional gaging are stressed, providing a full understanding of the methodology along with detailed instructions on how to perform specific tasks properly. Emphasis throughout is on problem-solving ability, inventiveness, and creativity. The wide scope and authoritative style of this book makes it the ideal on-the-job companion for anyone involved in the science, and art, of industrial measurement wishing to improve their professional skills.
Section A : Indicators
Chapter 1 : Dial versus Digital Indicators
Chapter 2 : Test Indicators vs Dial Indicators
Chapter 3 : Less Is More with One : Rev Indicators
Chapter 4 : One “Special” : to Go
Chapter 5 : Tight, Clean and Dry : Keeping Your Dial Indicator Running Right
Chapter 6 : When Indicators Go Both Ways
Chapter 7 : Electrical Limit Switches : Not New, But Tried and True
Chapter 8 : Going to Extremes
Chapter 9 : Dial Comparators Bridge The Resolution Gap
Chapter 10 : Dial Indicators are on Every Good Team’s Bench
Chapter 11 : Reverse Polarity : Counter Your Clockwise Indicators
Chapter 12 : Indicator Troubleshooting and Repair
Section B : Basics of Measurement
Chapter 13 : Getting My Stars Aligned
Chapter 14 : Plate Gages 4 to 5, You’ll Get It Right
Chapter 15 : TIR Versus Concentricity for Coaxiality
Chapter 16 : Speeding and Gaging Don’t Mix
Section C : Surface
Chapter 17 : Start to Finish
Chapter 18 : Rx for Ra Measurements
Chapter 19 : Look Into My Stylii : Care of Surface Finish Gage Contacts
Chapter 20 : Measuring Roughness with Buttons and Donuts
Chapter 21 : Surface Texture From Ra to Rz
Chapter 22 : Searching for The Perfect, Identical Waves
Chapter 23 : Hardness Testing and Surface Variation
Section D : Electronics
Chapter 24 : Amplifiers : More Than Just Readout Devices
Chapter 25 : It’s an Analog World
Chapter 26 : Three Heads are Better Than One
Chapter 27 : Electronic Gaging Basics
Chapter 28 : Gaging By Computer
Chapter 29 : Electronic Height Gages
Section E : Calibration
Chapter 30 : Calibrating Gages : Your Place or Mine
Chapter 31 : Mastering for ID’s and OD’s
Chapter 32 : Control Thy Gages
Chapter 33 : Gaging and Mastering Uncertainty
Chapter 34 : What’s So Accurate About Uncertainty?
Chapter 35 : GR&R Measures More Than Just The Gage
Chapter 36 : What’s Wrong with This Picture?
Chapter 37 : with Master Rings and Engagements, Size Matters
Section F : Holes
Chapter 38 : Economical Choice of Bore Gage Depends Upon Your Application
Chapter 39 : Measuring Deep Holes
Chapter 40 : Long Range Bore Gages
Chapter 41 : Checking Bores for Ovality and Taper
Chapter 42 : Measuring Blind Holes and Counterbores
Chapter 43 : A Shallow Bore (This Is Not an Autobiography)
Chapter 44 : Gaging Countersunk and Chamfered Holes
Chapter 45 : Setting Adjustable Bore Gages
Section G : SPC
Chapter 46 : Gaging for SPC : Keeping It Simple
Chapter 47 : Bedrock SQC
Chapter 48 : More on Gaging Statistics
Chapter 49 : Assessing Gage Stability
Section H : Machine Calibration
Chapter 50 : Calibrating Machines for Quality
Chapter 51 : ’Round and ’Round She Goes
Chapter 52 : Is Your Machine Square?
Chapter 53 : Evaluating Machine Tools with Lasers
Chapter 54 : Let’s Level
Chapter 55 : Using Differential Levels
Chapter 56 : Use A Straightedge to Assess Machine Tool Accuracy
Section I : Gage Blocks
Chapter 57 : Getting Ready for The Microinch Revolution
Chapter 58 : The Mechanics of Millionth Measurements
Chapter 59 : Don’t Wring Your Hands, Wring Your Gage Blocks
Chapter 60 : Clean It Up and Wring It Dry
Chapter 61 : Working with Your Working Gage Blocks
Chapter 62 : Gage Block Verification
Chapter 63 : New Gage Block Standard-Location Is Everything
Chapter 64 : Formulating Sources of Error in Your Form Measuring System
Section J : Geometry
Chapter 65 : The Shape of Things to Come
Chapter 66 : Roundness Gaging-Approximately
Chapter 67 : Circular Geometry Gaging Means More Than Roundness
Chapter 68 : Geometry Gaging Part I
Chapter 69 : Geometry Gaging Part II : Four Methods of Measuring Out of Roundness
Chapter 70 : Air Rings, CMMs and Supermikes
Section K : Air
Chapter 71 : You Won’t Err with Air
Chapter 72 : Flexibility of Air Gaging
Chapter 73 : Air Is Free, But Not Carefree
Chapter 74 : Air Gaging for Itty : Bitty Holes
Chapter 75 : Choosing The Right Air Gage
Chapter 76 : Checking for Centralization and Balance Errors
Chapter 77 : The 3 D’s of Straightness Plugs
Chapter 78 : Sliced Bread and The Limits of Air Gaging
Chapter 79 : Advances in Air Gaging
Section L : Automatic
Chapter 80 : Process Control Gaging
Chapter 81 : Automated Gaging
Chapter 82 : Machine Compensation
Chapter 83 : Semi : Automatics : The in Between Gages
Section M : Hand Tools
Chapter 84 : OD Gaging Can Be a Snap
Chapter 85 : Using Adjustable Snap Gages
Chapter 86 : Inspecting Multiple Diameters
Chapter 87 : Calipers : Ideal for Measurement on the Go
Chapter 88 : Micrometers : Measuring Under the Influence
Chapter 89 : “Stylin” with Your Micrometer
Chapter 90 : Stacking Up for Big ID’s
Chapter 91 : Micrometer Accuracy : Drunken Threads and Slip : Sticks
Chapter 92 : Evaluating Gaging for Shop Floor
Section N : Applications
Chapter 93 : Gaging The “Oddball” Application
Chapter 94 : Can’t Measure It? Try a Caliper Gage
Chapter 95 : The Versatile Surface Plate
Chapter 96 : The Plane Truth About Flatness
Chapter 97 : Bar Talk : What’s Your Sine?
Chapter 98 : Measuring Tapered Parts
Chapter 99 : Depth Gages
Chapter 100 : Got A Match?
Chapter 101 : In The Groove
Chapter 102 : “Squeeze” Gaging
Chapter 103 : Using and Measuring Precision Balls
Chapter 104 : Temperature Compensation
Chapter 105 : Inspecting Tapers : Part 1 : Certifying the Master
Chapter 106 : Inspecting Tapers : Part 2 : Toolholder Gaging
Chapter 107 : Gaging Distance Between Hole Centers
Chapter 108 : Gaging “Relational” Dimensions
Chapter 109 : Beyond the Height Gage and Surface Plate
Chapter 110 : Deep Thinking About Depth Gages and Their Evolution
Chapter 111 : 3,2,1 Contact Measuring Thickness
Chapter 112 : The “Issues” with Height Gages
Chapter 113 : An Inside Look At Special Diameters
Chapter 114 : Holes Big Enough to Fall Into
Chapter 115 : Improving Height Gage Results
Chapter 116 : Air Gaging Styrofoam
Chapter 1 : Dial versus Digital Indicators
Chapter 2 : Test Indicators vs Dial Indicators
Chapter 3 : Less Is More with One : Rev Indicators
Chapter 4 : One “Special” : to Go
Chapter 5 : Tight, Clean and Dry : Keeping Your Dial Indicator Running Right
Chapter 6 : When Indicators Go Both Ways
Chapter 7 : Electrical Limit Switches : Not New, But Tried and True
Chapter 8 : Going to Extremes
Chapter 9 : Dial Comparators Bridge The Resolution Gap
Chapter 10 : Dial Indicators are on Every Good Team’s Bench
Chapter 11 : Reverse Polarity : Counter Your Clockwise Indicators
Chapter 12 : Indicator Troubleshooting and Repair
Section B : Basics of Measurement
Chapter 13 : Getting My Stars Aligned
Chapter 14 : Plate Gages 4 to 5, You’ll Get It Right
Chapter 15 : TIR Versus Concentricity for Coaxiality
Chapter 16 : Speeding and Gaging Don’t Mix
Section C : Surface
Chapter 17 : Start to Finish
Chapter 18 : Rx for Ra Measurements
Chapter 19 : Look Into My Stylii : Care of Surface Finish Gage Contacts
Chapter 20 : Measuring Roughness with Buttons and Donuts
Chapter 21 : Surface Texture From Ra to Rz
Chapter 22 : Searching for The Perfect, Identical Waves
Chapter 23 : Hardness Testing and Surface Variation
Section D : Electronics
Chapter 24 : Amplifiers : More Than Just Readout Devices
Chapter 25 : It’s an Analog World
Chapter 26 : Three Heads are Better Than One
Chapter 27 : Electronic Gaging Basics
Chapter 28 : Gaging By Computer
Chapter 29 : Electronic Height Gages
Section E : Calibration
Chapter 30 : Calibrating Gages : Your Place or Mine
Chapter 31 : Mastering for ID’s and OD’s
Chapter 32 : Control Thy Gages
Chapter 33 : Gaging and Mastering Uncertainty
Chapter 34 : What’s So Accurate About Uncertainty?
Chapter 35 : GR&R Measures More Than Just The Gage
Chapter 36 : What’s Wrong with This Picture?
Chapter 37 : with Master Rings and Engagements, Size Matters
Section F : Holes
Chapter 38 : Economical Choice of Bore Gage Depends Upon Your Application
Chapter 39 : Measuring Deep Holes
Chapter 40 : Long Range Bore Gages
Chapter 41 : Checking Bores for Ovality and Taper
Chapter 42 : Measuring Blind Holes and Counterbores
Chapter 43 : A Shallow Bore (This Is Not an Autobiography)
Chapter 44 : Gaging Countersunk and Chamfered Holes
Chapter 45 : Setting Adjustable Bore Gages
Section G : SPC
Chapter 46 : Gaging for SPC : Keeping It Simple
Chapter 47 : Bedrock SQC
Chapter 48 : More on Gaging Statistics
Chapter 49 : Assessing Gage Stability
Section H : Machine Calibration
Chapter 50 : Calibrating Machines for Quality
Chapter 51 : ’Round and ’Round She Goes
Chapter 52 : Is Your Machine Square?
Chapter 53 : Evaluating Machine Tools with Lasers
Chapter 54 : Let’s Level
Chapter 55 : Using Differential Levels
Chapter 56 : Use A Straightedge to Assess Machine Tool Accuracy
Section I : Gage Blocks
Chapter 57 : Getting Ready for The Microinch Revolution
Chapter 58 : The Mechanics of Millionth Measurements
Chapter 59 : Don’t Wring Your Hands, Wring Your Gage Blocks
Chapter 60 : Clean It Up and Wring It Dry
Chapter 61 : Working with Your Working Gage Blocks
Chapter 62 : Gage Block Verification
Chapter 63 : New Gage Block Standard-Location Is Everything
Chapter 64 : Formulating Sources of Error in Your Form Measuring System
Section J : Geometry
Chapter 65 : The Shape of Things to Come
Chapter 66 : Roundness Gaging-Approximately
Chapter 67 : Circular Geometry Gaging Means More Than Roundness
Chapter 68 : Geometry Gaging Part I
Chapter 69 : Geometry Gaging Part II : Four Methods of Measuring Out of Roundness
Chapter 70 : Air Rings, CMMs and Supermikes
Section K : Air
Chapter 71 : You Won’t Err with Air
Chapter 72 : Flexibility of Air Gaging
Chapter 73 : Air Is Free, But Not Carefree
Chapter 74 : Air Gaging for Itty : Bitty Holes
Chapter 75 : Choosing The Right Air Gage
Chapter 76 : Checking for Centralization and Balance Errors
Chapter 77 : The 3 D’s of Straightness Plugs
Chapter 78 : Sliced Bread and The Limits of Air Gaging
Chapter 79 : Advances in Air Gaging
Section L : Automatic
Chapter 80 : Process Control Gaging
Chapter 81 : Automated Gaging
Chapter 82 : Machine Compensation
Chapter 83 : Semi : Automatics : The in Between Gages
Section M : Hand Tools
Chapter 84 : OD Gaging Can Be a Snap
Chapter 85 : Using Adjustable Snap Gages
Chapter 86 : Inspecting Multiple Diameters
Chapter 87 : Calipers : Ideal for Measurement on the Go
Chapter 88 : Micrometers : Measuring Under the Influence
Chapter 89 : “Stylin” with Your Micrometer
Chapter 90 : Stacking Up for Big ID’s
Chapter 91 : Micrometer Accuracy : Drunken Threads and Slip : Sticks
Chapter 92 : Evaluating Gaging for Shop Floor
Section N : Applications
Chapter 93 : Gaging The “Oddball” Application
Chapter 94 : Can’t Measure It? Try a Caliper Gage
Chapter 95 : The Versatile Surface Plate
Chapter 96 : The Plane Truth About Flatness
Chapter 97 : Bar Talk : What’s Your Sine?
Chapter 98 : Measuring Tapered Parts
Chapter 99 : Depth Gages
Chapter 100 : Got A Match?
Chapter 101 : In The Groove
Chapter 102 : “Squeeze” Gaging
Chapter 103 : Using and Measuring Precision Balls
Chapter 104 : Temperature Compensation
Chapter 105 : Inspecting Tapers : Part 1 : Certifying the Master
Chapter 106 : Inspecting Tapers : Part 2 : Toolholder Gaging
Chapter 107 : Gaging Distance Between Hole Centers
Chapter 108 : Gaging “Relational” Dimensions
Chapter 109 : Beyond the Height Gage and Surface Plate
Chapter 110 : Deep Thinking About Depth Gages and Their Evolution
Chapter 111 : 3,2,1 Contact Measuring Thickness
Chapter 112 : The “Issues” with Height Gages
Chapter 113 : An Inside Look At Special Diameters
Chapter 114 : Holes Big Enough to Fall Into
Chapter 115 : Improving Height Gage Results
Chapter 116 : Air Gaging Styrofoam
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